PrintrBoardF5

Wanted: PrintrBoard F5 “Makers”

Any Electronics Makers in the CNC/3D Printer space wanna split a PrintrBoard Rev. F5 pcb run via ? Drop me a note – I only need 1 out of the 3-part minimum. Cost of the board run is about $105 or so (checked by uploading the board source code on GitHub) , split 3 ways comes out to under $35 for the bare PCB.

I haven’t yet priced out the DigiKey BOM to go along with it, but the spreadsheet says it’s around $25 in parts.

If not enough interest, I may just complete all 3 boards and sell off the extra 2 completed to pay for my 1 board.. but that’s a heck of a lot of pick n’ place (by hand!) for under $100 in return apiece, so.. not really interested in taking that route if I can avoid it. Doing a single board is tedious enough. :-7

RouterMount

[Won’t Carry] OpenBuilds’ Router Spindle Mount

http://openbuildspartstore.com/router-spindle-mount/

SMH, I really have to question some of the “Engineering” that’s been going into OpenBuilds’ more recent offerings.  Don’t even get me started on their C-Channel products. I will not be carrying this product in Hawaii — at least not until it’s been proven and well reviewed by others — and would only process this item as a special order if a Kama’aina neighbor insists on trying it out.

Even then, I’d highly recommend using this spindle mount in pairs.

Truth be told, I’d say you would be much better off going with one of the custom-built, Third-Party mounts by chrisclub1 on Ebay — if only because it uses two plates (an upper and a lower) to secure the router to the Z-Axis gantry.

Sure, the OpenBuilds’ bracket design is cheap at $30 a pop, but with a single-point (albeit somewhat thick) mounting position, it’d be a dice-roll on whether a single bracket will really hold up in a real-world application. Used in pairs, though, it could be a great, cost-effective option at around $60 for the pair.

JSON-Arduino Library, Updated

Yes, it’s been a couple of years since I last touched the code.  The json-arduino library has recently been refreshed with a more recent version of the Jasmine JSON library, and I have closed out a few issues that have reported the library doesn’t function properly on certain specific devices. The fix is to avoid using malloc(), and instead use calloc() for buffer allocation. Furthermore, since an Arduino is running in a loop anyway, it makes little sense to free() and [m/c]alloc() the block all over again with each loop iteration as I had presented an earlier version of the Demonstration Application.

The resulting code, when compiled, is still small enough to fit onto a DigiSpark (ATTINY85), but when you combine the JSON library and another Communications library (USB Serial, or the funky DigiSpark USB “Serial”), it’s very doubtful you’d get anything useful to operate on the ATTINY85 anymore. About the only way to squeeze any more out of a DigiSpark is to eliminate the boot loader.

In fact, I’ve pretty much given up on the DigiSpark as far as “Connectivity” goes, and will just use them in Wearable devices or “prank” USB devices that wreak havoc on a victim’s keyboard or mouse.

If you want a REALLY useful device for fun and profit, do yourself a favor and head on over to pjrc.com and pick up a Teensy++ device. You’re welcome. ;-)

https://github.com/not404/json-arduino

3D Printer – Status Update

Well, THAT escalated quickly.

The 3D printer I picked up was assembled beautifully — except that it was assembled in a manner that’s completely inverted (mirror-image) from the way it was intended to have been built. I only noticed this after reflashing the firmware, and configuring the Home switches with typical values. For a moment, I was wondering why some axes needed to be inverted in unexpected ways.

Z-Axis “Skipping Steps” Problem, Solved
As it turns out, the original onboard firmware had a high travel-speed configured for the Z Axis homing cycle, which prevented the machine from determining the Home position on the Z-axis.

Since this is a software (well, firmware) issue, and all other aspects of the mechanicals and electronics were flawless, it made sense to correct the problem and upgrade the firmware at the same time. To do so, I grabbed the source code for Repetier-Firmware 0.92 — which is the latest n’ greatest at the time of this writing — and it completely resolved the Z-axis “skipping steps” issue.

Inverted (Mirror-Imaged) Hardware Build
Anyway, so this “Inverted Build” issue isn’t an overwhelmingly huge problem. Y and Z axes are fully operational as intended, but we’ll have to configure the firmware to expect the X home switch to exist on the MAXIMUM end of travel, whereas it normally exists on the MINIMUM end of travel. Now, we just need to be EXTRA careful about setting the maximum travel distances so when X is at 0, it lands at our intended position on the heated plate.

In Summary
Considering this assembled printer kit was sold via CraigsList at a price I couldn’t refuse, and only one quirk needs to be worked around, I’m pretty happy with how this project is turning out. ‘Already have Repetier Firmware compiling and flashing fine, and after another hour or so, I should have all of the speeds and feeds calibrated. On the plus side, I have a really good excuse to crack it all apart and reassemble with Loctite Blue as I wanted to do, anyway. :-)

Much more to come, once this printer is operational. Hope to be printing parts for a new Delta 3D printer; and once that’s done, I’ll reassemble this kit with the proper orientation (and Loctite Blue) to get it ready to service others at a nearby Public Library someday.

Quick Side Project: 3D Printer

Image01.. as I joked with the Wife the other day — my Mom would occasionally adopt stray animals. I just so happen to adopt stray Gadgets.

‘Picked up a nearly fully assembled 3D printer off of CraigsList this week. The original owner wanted to move onto other creative interests, versus spend time fine-tuning what seems to be a Time-Sink. Everything is here, and the machine just needs some TLC to get it fully operational.

First Issue (Noticed by me):
It appears the electronics are a little glitchy, as it wouldn’t respond to the USB Serial. Having worked with other 3D printer firmwares, I’m almost certain it has to do with an endstop switch misbehaving. I’ll have to hook it up to the workbench to test the signals — I suspect the switches are wired for Normally-Open operation, whereas Normally-Closed is much more dependable.  This printer will also be hooked up to the trusty ol’ AVR Dragon to have its Firmware and EEPROMs dumped to preserve configuration settings, and to help determine what firmware (and version) is actually loaded onboard. The firmware could probably stand a code refresh to get the latest bugfixes and enhancements in place.

Second Issue (Reported by original owner):
As reported on the CraigsList ad, the machine has trouble with the Z-Axis movement — skipping steps on ascent, and it does not descend well, either. I have a few ideas of where to start diagnosing this — the primary suspect being the splitter cable used to drive the two Nema-17 motors from the same stepper driver chip. If it turns out the two motors aren’t operating in sync and can’t be made to do so, the machine may be modified to use a beefier Nema-17 motor, driving both threaded rods after a new belt and pulley system is added into the mix.

End Game and its Final Home:
If all goes well, this printer will be used to print the parts needed to complete a long-mothballed project to create a Delta 3D Printer (either the Kossel or Wolfstock designs). Once the Delta printer is fully functional, I’ll try to find this little guy a new home at a nearby Public Library.

‘First one between the Aiea and Salt Lake libraries to create a MakerSpace-like area, wins.